Lesi sihloko siwumhlahlandlela ophelele wakho konke odinga ukukwazi mayelana nezando ze-hydraulic breaker.

Izohlanganisa yonke into kusukela ekwakhiweni, izingxenye kanye nezimiso zokusebenza kuya kumathiphu okuthenga, ukunakekela kanye nokulungisa izando ezisebenza nge-hydraulic.

Sizophinda sifake i-FAQ kanye negayidi yokuxazulula inkinga ehlanganisa yonke imininingwane odinga ukuyazi.

Ukusiza abaqalayo nabachwepheshe baqonde kangcono isando se-hydraulic breaker.

Phakathi kwazo, “i-hydraulic hammer ultimate Purchase guide” ihlukaniswe yaba izahluko eziyisithupha.

Incazelo yesando se-Hydraulic breaker.Umlando wayo, uhlobo kanye nokusetshenziswa kwayo kwethulwa kafushane.

Isakhiwo seisando se-hydraulic.Lesi sigaba sichaza izingxenye eziyinhloko futhi sihlinzeka ngohlelo lulonke lwesakhiwo.

Umgomo wokusebenza weisando se-hydraulic.Ingxenye efundisayo echaza izimiso zobuchwepheshe zokusebenzisa izando ze-hydraulic ezinemidwebo namavidiyo.

Indlela yokukhetha isando se-hydraulic.Nawa amathiphu ayisithupha asebenzayo wokukhetha isando esifanele;Lesi sigaba sihloselwe ukunikeza iseluleko esijwayelekile ngendlela yomhlahlandlela wokuthenga.

Igayidi yokugcinwa kwesando ye-Hydraulic.Iziphakamiso ezijwayelekile zokulungisa namavidiyo.Umhlahlandlela ophelele wokulondolozwa kwe-PDF uyatholakala ukuze ulandwe.

Uhlu lweMibuzo evame ukubuzwa mayelana nokusetshenziswa kwansuku zonke, ukulungiswa, ukugcinwa kanye nokuxazulula izinkinga - yonke imininingwane odinga ukuyazi!

Siyini isando se-hydraulic breaker?

I-Hydraulic crushing hammer ingumshini wokwakha osindayo, ofakwe kuma-excavators, backhoe, skid steering, ama-excavators amancane kanye nemishini engashintshi.

Iqhutshwa ngamanzi ukuze iphule amadwala abe osayizi abancane noma izakhiwo zikakhonkolo zibe izingcezu ezilawulekayo.

Angamathuluzi ahlukahlukene angakwazi ukuphatha imisebenzi ehlukahlukene futhi eze ngobukhulu obuhlukahlukene namamodeli ukuze ahlangabezane nezidingo ezithile.

Isando esihle sakhiwe isikhathi eside futhi sivame ukusetshenziswa ezinhlotsheni ezihlukahlukene ezifana nokubhidliza, ukwakhiwa, ukwakhiwa kwemigwaqo, ukumba izimayini nokumba inkwali, umhubhe, nokuhlelwa kwezindawo.

Isakhiwo sesando se-Hydraulic Breaker

Ukuze uqonde ukuthi izando ze-hydraulic zisebenza kanjani, noma yisiphi isimiso sokusebenza kwezando ze-hydraulic, kubalulekile ukucacisa kuqala isakhiwo kanye nezingxenye eziyinhloko zezando ze-hydraulic.

Isando se-Hydraulic crusher ikakhulukazi sakhiwe izingxenye ezintathu:ikhanda elingemuva (igumbi le-nitrogen), ukuhlanganiswa kwamasilinda, futhiikhanda langaphambili.

Sizokhuluma ngazo ngokwehlukana.

1. Emuva (i-nitrogen chamber)

Ikhanda elingemuva liyisitsha sokugcina initrogen.

Ngaphansi kwengcindezi ephezulu, igumbi eligcwele i-nitrogen lisebenza njengesithambisi ohambweni lokubuya kwepiston.

Njengoba iphiston liya phansi, liphinde lisebenze njengesithuthukisi somthelela.

2. Ukuhlanganiswa kwe-cylinder

I-Hydraulic breaker hammer cylinder assembly iyingxenye esemqoka yesando esichotshozwa nge-hydraulic.

Yakhiwa ikakhulukazi isilinda, i-piston kanye ne-valve yokulawula.

I-piston nevalvu yizona kuphela izingxenye ezimbili ezihambayo zesando esisebenza ngehydraulic.

I-piston iya phezulu naphansi, ishaya ithuluzi, futhi i-valve iyazungeza ukuze ilawule ukuhamba kukawoyela.

Kulapho ukunyakaza kwenzeka khona nalapho kukhiqizwa amandla amanzi.

Amafutha alawulwa yi-valve eyinhloko, futhi ukugeleza kwe-hydraulic kushayela i-piston ukukhiqiza amandla omthelela.

Isilinda sifakwe ikhithi yokuvala ukuvikela ukuvuza kukawoyela.

3. Ikhanda Elingaphambili

Yilapho ipiston ixhunywe khona kushizolo (noma ithuluzi lokusebenza).

Ishizolo livikelwe ngezihlahla nezikhonkwane, futhi lena ingxenye edinga ukushintshwa.

Uhlangothi lwangaphambili luthintana ngokuqondile nendawo yokusebenza, futhi ibhokisi lebhokisi livimbela ukuguga futhi linikeza impilo yesevisi ende.

Isando sinenqwaba yezesekeli ngaphezu kwalezi zingxenye ezintathu eziyinhloko.

Isimiso sokusebenza se-Hydraulic Breaker Hammer

Manje kufika ingxenye ebalulekile.

Lesi sahluko siqukethe ulwazi oluningi lwezobuchwepheshe.

Uma unesizinda sobunjiniyela, lesi sigaba sizokusiza ukuthi uqonde izici zobuchwepheshe zokuthi izando ezisebenza ngehydraulic zisebenza futhi zisebenze kanjani.

Uma ucabanga ukuthi lawa ma-flowchart ayadina futhi awaqondakali, ungagxumela esiphethweni.

Njengoba kuchazwe esahlukweni esandulele, i-valve eyinhloko ilawula ukugeleza kwamafutha ngaphakathi nangaphandle, futhi ukugeleza kwe-hydraulic kushayela ipiston phezulu naphansi, ikhiqize amandla omthelela.

Kulesi sahluko, kusetshenziswe amashadi amane agelezayo ukukhombisa inqubo.

Ukuphawula

• I-1-8 imele igumbi lokugeleza kwamafutha
• Indawo ebomvu igcwele amafutha anengcindezi ephezulu
• Izindawo eziluhlaza okwesibhakabhaka zigcwele imifudlana kawoyela enengcindezi ephansi
• Ukucindezela ku-chamber 3 no-7 kuhlala kuphansi ngoba axhumeke ngaphandle.
• IChamber 1 nesishiyagalombili zihlala zinengcindezi ephezulu ngoba zixhumeke kokuthi “in”
• Izingcindezi zamagumbi 2, 4 no-6 ziyahlukahluka ngokuhamba kwepiston

1.Amafutha anengcindezi ephezulu angena futhi agcwalise amagumbi oku-1 no-8, asebenza ekugcineni kwepiston bese ephushela ipiston phezulu.

2. Lapho i-piston ikhuphuka ifinyelela emkhawulweni, i-chamber 1 ixhunywe ne-chamber 2, futhi uwoyela ugeleza usuka ku-2 kuya ku-6.

I-valve yokulawula ngenxa yomehluko wengcindezi ukuya phezulu (umfutho kawoyela wegumbi le-6 uphakeme kunomfutho kawoyela wegumbi le-8).

3. Lapho ivalvu yokulawula ifinyelela umkhawulo ongaphezulu, imbobo yokufaka ixhuma ukugeleza kukawoyela kwesikhala 8 ukwenza uwoyela ugeleze ungene emgodini wesi-4.

Ngenxa yomfutho ophakeme kawoyela ku-chamber 4, osekelwa i-nitrogen, i-piston iya phansi.

4. Lapho ipiston yehla futhi ishaya ishizolo, i-chamber 3 ixhunywe ku-chamber 2, futhi zombili zixhunywe ku-chamber 6.

Ngenxa yengcindezi ephezulu kawoyela ku-chamber 8, i-valve yokulawula ihlehla futhi imbobo yokufaka ixhunywe ku-chamber 7 futhi.

Bese kuqala umjikelezo omusha.

Isiphetho

Umusho owodwa wanele ukufingqa umgomo wokusebenza wesando se-hydraulic:“Ukushintsha kokuma okuhlobene kwe-piston ne-valve, okuqhutshwa ukugeleza kukawoyela “kungena” futhi “kuphume,” kuguqula amandla adonswa ngamanzi abe amandla omthelela.

Buka ividiyo emfushane ukuze uthole incazelo ephelele.

Ungakhetha kanjani isando se-hydraulic breaker?

Manje njengoba usuyazi ukuthi iyini i-hydraulic circuit breaker, uzoyithenga.

I-hydraulic crusher ayiyona imali encane, futhi ayakhelwe ukwenza ukuphila kube lula.

Ukukhetha isando esifanele kungakonga imali eningi ngokuhamba kwesikhathi futhi kuthuthukise ukusebenza kahle kwakho.

Sihlanganise amathiphu ayisithupha asebenzayo okuchaza ukuthi ungakhetha kanjani isando esisebenza ngogesi esilungile.

1.Usayizi

Isando seHydraulic kufanele sifakwe kusithwali sosayizi esifanele.Ingxube efanele ingathuthukisa ukusebenza kahle futhi ivikele utshalomali lwakho olubalulekile.

Njengoba lingekho izinga lemboni elijwayelekile, usayizi we-crusher ungalinganiswa ngesilinganiso sesisindo, izinga lomthelela wamandla, ububanzi beshizolo/piston, njll.

Ngayinye inezinzuzo zayo, ububanzi bepiston/chisel yilokho engikucabangela kakhulu.

Ngamafuphi, amathuluzi amakhulu namashizolo ngokuvamile aholela emandleni aphezulu namaza aphansi.I-circuit breaker ifakwe isithwali esindayo.

Isibonelo, isando sobubanzi bethuluzi elingu-140mm sifanelana kahle nesigaba samathani angama-20, njenge-Cat 320C, i-Komatsu PC200 excavator.

Futhi i-45 mm ye-chisel diameter breaker ifaneleka kahle ku-2 ton Bobcat skidding yakho noma 1.8 ton Kubota mini cavator.

2. Amaphrojekthi kanye nezicelo

Izando zeHydraulic ziguquguquka ngokwenele ukuthi zisebenze ezinhlelweni ezahlukahlukene, ngakho-ke ukufanisa umshini wakho nephrojekthi ohlosiwe kubalulekile.

Ezimayini noma ekumbeni, amandla okushayisana abaluleke kakhulu, angadinga isando esikhulu nesivinini esinensayo ukuze aphule amatshe noma amatshe e-limestone abe yizicucu ezincane.

Ekubhidlizweni komgwaqo noma ekwakhiweni komhubhe, ukungena kanye nezinga lomthelela yizici ezibalulekile zokuthuthukisa ukusebenza kahle.Isando esiphakathi samathani angu-10 siyisinqumo esihle.

Ukuze kumbiwe imigodi engemuva noma ukwakheka kwezwe, isiteringi sokushushuluza noma ama-excavators amancane afakwe i-1 ton breaker isebenza kahle kakhulu.

Ukubhidliza umgwaqo ngesando esingamathani angu-30 kuyisinqumo sakho, kodwa ngicabanga ukuthi kuwukumosha.

3. Ukugeleza okufanelekile kwe-hydraulic

I-hydraulic breaker iqhutshwa futhi inikwe amandla ukugeleza kwe-hydraulic kwe-excavator.Abanye bangakwazi ukuphatha inhlobonhlobo yethrafikhi, kanti abanye abakwazi.

Ukuchichima kungalimaza isando ngenxa yokucindezela okwengeziwe.Futhi ngaphandle kokugeleza okwanele, isando sizohamba kancane, sibe buthakathaka, futhi singasebenzi.

Ngokomthetho, lapho ububanzi buba banzi, ngcono indawo yonke, amandla okunqamula ukugeleza makhulu.

Isibonelo, isando se-Cat 130H hydraulic breaker (ububanzi bethuluzi 129.5mm, i-excavator class amathani angu-18-36) inobubanzi bokugeleza obungu-120-220 L / min.

Ukulinganisa kwayo okuhle kakhulu kungamathani angama-20;Ifaneleka kakhulu ukwakhiwa nokwakhiwa komgwaqo.

Akungabazeki ukuthi ingasebenza ekugelezeni okuphezulu kukawoyela kanye nemithwalo esindayo (okusho ukuthi izinhlelo zokusebenza ezibanzi njengezimayini nokumba),

Lokhu kungase kungabi ukukhetha okuphelele.

Kulokhu, isando esisha esinepiston enkulu nobubanzi bethuluzi singasebenza kangcono.

Isibonelo, isando esinzima kakhulu se-hydraulic, ishizolo elingu-155mm ububanzi kanye nepiston kunamandla kakhulu futhi akhiqiza enkwalini.

Ngakho-ke ingabe ukhetha okukodwa kokuguquguquka okungcono kakhulu noma okuphindaphindayo ukuze ufanise ukugeleza okungcono?Lena inombolo yakho yocingo.

4. Uhlobo lwezindlu

Kunezinhlobo ezintathu zamagobolondo noma ama-casings, ngalinye linezici zalo.

Khetha ibhokisi, noma elithulile, futhi ulisebenzise ngokugcwele, hhayi nje ukunciphisa umsindo.

Igobolondo elivalwe ngokugcwele elenziwe ngensimbi eqinile engagugiyo livikela umzimba oyinhloko nekhanda langaphambili ekugugekeni nomthelela.

I-rock breaker akulula ukuyisebenzisa, futhi ukuvikela okungcono kuzonweba impilo yesevisi, ngaleyo ndlela kuvikeleke utshalomali lwakho.

5. Izindleko zokunakekela

Lapho ukhetha i-hydraulic breaker, izindleko zokunakekela ziyizindleko zesikhathi eside okufanele zicatshangelwe.

Ama-circuit breaker abiza imali ukuze uwagcine futhi afanele wonke amadola owasebenzisayo.

Lokhu kwenzeka lapho izingxenye ziguga futhi zidinga ukushintshwa njalo.

Cela umdayisi wakho noma isikhungo sesevisi ngezintengo zokudayisa zamaphini, amabhushi, amashizolo nama-seal, kanye nezikhawu zokushintsha.

Bese uthola ukuthi uzimisele ukuyikhokhela malini.

Gcina i-hydraulic breaker yakho njalo nangendlela efanele ukuqinisekisa ukusebenza kahle nempilo yesevisi.

6. Izando ezisetshenziswa futhi zakha kabusha i-hydraulic

Izando zeHydraulic aziwona amathoyizi futhi ngokuvamile zisebenza ezindaweni ezinokhahlo.

Kwesinye isikhathi idinga ukwakhiwa kabusha.

Izando zingabuye zakhiwe kabusha, okuyindlela enhle yokwelula isikhathi sokusebenza sezando.

Kodwa lokhu kungaba yinkinga lapho uthenga ikhaya elisetshenzisiwe noma elakhiwe kabusha.

Ngeke wazi ukuthi i-piston iphukile noma isilinda siklwetshiwe.

Kungase kube khona ukulimala kwekhithi yokuvala ngemva kwesonto, noma ngenxa yokugqwala kwesilinda nokuvuza kukawoyela.

Ukuthenga isando esakhiwe kabusha esisezingeni eliphansi kungase kubonakale kushibhile ekuqaleni, kodwa ngemva kwezinyanga ezimbalwa zokusetshenziswa kungabiza izinkulungwane zamaRandi.

Qiniseka ukuthi uthenga izando ezisetshenziswayo noma ezakhiwe kabusha esikhungweni sokwakha kabusha esethembekile.Noma thenga entsha.

Igayidi yokulungisa isando se-Hydraulic

Ukugcinwa okufanele kanye nokushintshwa okujwayelekile kwezingxenye kungenza ukusebenza kwesando sakho se-hydraulic kube ngcono.

Yisici esibalulekile esenza impilo yayo yesevisi ibe yinde.

Ukuze uthole ukubuka konke kwakho, sifingqe amathiphu okunakekela avame kakhulu ukuze sisuse ukudideka kwakho kwansuku zonke.

Ukugcoba

Ukugcotshwa okufanele kubaluleke kakhulu ekwandiseni impilo yesevisi ye-rock breaker.

Sincoma ukugcoba isando njalo ngamahora amabili.

Ukugcoba amafutha ngendlela engafanele kuzokhuphula kakhulu izinga lokuguga futhi kunciphise impilo yamathuluzi akho, amabhushi nezingxenye zangaphambili.

Isitoreji

Izando eziphukayo ze-hydraulic zingagcinwa ziqondile noma zivundlile.Ukugcina isikhathi eside, kungcono ukukugcina kuqondile.

Lokhu kuzovumela isisindo se-breaker ukusunduza ithuluzi nepiston ngaphakathi kwe-breaker.

Uma uzibambe ezinhlangothini isikhathi eside, zonke izimpawu kufanele zisekele izingxenye ezisindayo zangaphakathi njengamapiston.

Ama-O-rings nezindandatho zokusekela azisetshenziselwa ukuthwala.

Ukuhlola i-nitrogen nokushaja i-nitrogen

Chofoza isixhumanisi esingezansi ukuze uthole inkomba yevidiyo yesinyathelo ngesinyathelo.

FAQ & Troubleshooting Guide

1. Yiziphi izici ezithinta amandla esando se-hydraulic?

Kunezici ezintathu eziyinhloko ezithinta amandla esando se-hydraulic: ukucindezela kwe-nitrogen (ukucindezela emuva), izinga lokugeleza kwe-hydraulic kanye nezinga lomthelela.

Inani le-nitrogen licacile kakhulu;Ukushaja ngokweqile kuzoyeka ukushaya ngesando, kanti umfutho we-nitrogen ophansi uzowenza buthaka ukushaya ngesando.

Ukugeleza kweHydraulic kuthinta ngqo ingcindezi yokusebenza.Ukuchichima kungalimaza ngokushesha isando, ngakho-ke qiniseka ukuthi usebenza ngaphakathi kwebanga elifanele le-hydraulic.

I-valve yefrikhwensi ku-cylinder block inesibopho sezinga lomthelela.Lungisa ngesandla ngokuvumelana nezimo zokusebenza.

Ngokuyisisekelo, ngaphansi kwezimo ezithile zokusebenza, izinga lomthelela lihamba kancane, umthelela unamandla, imvamisa ephezulu, umthelela ubalula.

2. Kukangaki izinsiza zokuvala zidinga ukushintshwa?

Kuya ngezimo zokusebenza, ubulili kanye neminyaka.Sincoma kanye njalo ezinyangeni ezintathu.

3. Ingabe ipiston ephukile ingalungiswa?

Cha, i-hydraulic hammer piston ephukile ngeke ilungiswe noma ifakwe i-chrome plated.Ukubekezelelana okuqinile namandla okuthinta kwenza kungenzeki.Kungalimaza amasilinda akho futhi kubize izinkulungwane zamaRandi ngokuhamba kwesikhathi.

4. Yiziphi izimbangela ezivamile zokulimala kwepiston?

Amafutha angcolile, ukuguga ngokweqile kwe-liner kanye nokuntuleka kwamafutha kungase kubangele ukulimala kwepiston.Khumbula, ama-piston awakwazi ukulungiswa, ngakho-ke qiniseka ukuthi ushintsha amapiston alimele ngokushesha.

5. Ingabe isilinda sikawoyela esiphuka nge-hydraulic singalungiswa?

Yebo, imihuzuko evamile ingalungiswa futhi ipholishwe, kodwa kanye kuphela!Lokhu kungenxa yokuthi ugqinsi longqimba lwe-carburizing ngemva kokwelashwa kokushisa lungaba ngu-1.5-1.7mm, ngakho-ke kusekhona cishe u-1mm ngemva kokupholisha, futhi ubulukhuni bobuso busaqinisekisiwe.Lokhu kulungisa kungenzeka kuphela okokuqala.

6. Kungani isando se-hydraulic siyeka ukushaya ngokuzumayo?

Umfutho ongemuva uphezulu kakhulu.Khipha i-nitrogen futhi ugcwalise njengoba kudingeka.

Umphongolo wawugcwele amafutha.Susa ikhava yangemuva bese ubuyisela uphawu.

I-valve yokulawula ibambekile.Khipha futhi uhlanze i-valve bese ushintsha i-valve egugile.

Ukugeleza kukawoyela okunganele.Lungisa iphampu, lungisa i-valve yesando.

7. Kungani umthelela ubuthakathaka kangaka?

Ingcindezi yasemuva iphansi kakhulu.Hlola ingcindezi yangemuva bese ushaja njengoba kudingeka.

Ukungcoliswa kwamafutha.Faka esikhundleni uketshezi olusebenzisa amanzi kanye nesihlungi.

Ingcindezi yokusebenza ephansi.Hlola iphampu kanye ne-valve yokunciphisa.

I-loopback voltage iphezulu kakhulu.Inqubo Hlola ukuxhumana phakathi kwesihlungi nepayipi.

Amathuluzi okusebenza awabandakanyi ngokugcwele.Sebenzisa ukucindezela kwesokudla ukuya phansi.Qinisekisa ukuthi insimbi nekhava yangaphambili akugqoki futhi akugcotshiswe ngendlela efanele.

8. Kungani isando se-hydraulic singasebenzi ngemuva kokufakwa?

Ukushintshwa kwe-bushing okungalungile.Phinda ufake umkhono we-liner.Sebenzisa njalo umbhalo wesandla wokuqala.

Isixhumi esisheshayo asifakiwe ngokungalungile.Hlola izixhumi bese uzishintsha njengoba kudingeka.

Ipayipi lokunikezela libheke phansi.Ulayini wokucindezela osuka epompo kufanele uxhunywe embobeni ephawulwe ngokuthi IN.Ulayini obuyayo uxhuma embobeni ephawulwe ngokuthi OUT.

Umfutho we-nitrogen uphezulu kakhulu.Khipha i-nitrogen futhi uyigcwalise njengoba kudingeka.

Ivalvu yokumisa iyavala.Vula i-valve yokumisa.

9. Kungani umjovo womoya wesando we-hydraulic unqatshelwe?

Uma ithuluzi lingathintani nendawo yokusebenza, ukushaywa kwesando kwepiston kubizwa ngokuthi "ukudubula okungenalutho".

Lokhu kungadala umonakalo omkhulu esandoni esisebenza ngehydraulic.Ngenxa yamandla amakhulu, izikhonkwane namabhawudi angase aqhekeke futhi ingaphambili lingaphuka.

Noma yimiphi imibuzo mayelana nesando se-hydraulic?

Cela uchwepheshe ukuze uthole amathiphu okuthenga?

Sicela ushiye umlayezo, thinaizokunikeza izixazululo eziqinile ngokwezidingo zakho!