Abavelisi banikezela ngesikhokelo esikhulu sokusebenzisa i-breaker hydraulic breakers, kodwa amandla abo amakhulu, uluhlu lwezixhobo zokutyumza, iimeko zokusebenza kunye nokukhethwa koomatshini bokuthwala imithwalo kwenza ukuveliswa ngaphandle kokuncama ubomi bokunamathisela njengoko kungokwesayensi.

Nawuphi na umatshini owenziwe mkhulu ngokwaneleyo ukuqhekeza i-monolith yegranite iya kudala ubunzima kubo kunye nayo nayiphi na into eqhagamshelwe kuyo.Nokuba zisetyenziswe njengoko ziyilelwe, zivelisa ukungcangcazela, uthuli kunye nobushushu.Isixokelelwano sobuchwephesha be-hydraulic ye-excavator okanye isilayishi sakho siyachatshazelwa zezi meko.

Imiyalelo ekwincwadi yemigaqo ichanekile, kodwa umahluko phakathi kokwenza umsebenzi olungileyo nokuwusebenzisa kakubi ukukhawulezisa oomatshini ababini ukuze bazitshabalalise unokuba zii-intshi ezimbalwa kuphela.

1. Isikhundla kwaye ubeke kwakhona i-breaker

Ukubeka inqaku le-mole embindini wekhonkrithi enkulu okanye ilitye kudla ngokubangela i-classic crusher double whammy - ayisiyonto ingasebenziyo kuphela, kukwanzima nokuba kumatshini.

Abaqhubi kufuneka babe nobuchule bokukhangela iintanda abanokuthi bazixhaphaze, ngakumbi kufutshane nemiphetho yezinto abazama ukuzitshabalalisa.Beka isixhobo kwi-Angle ye-90 kwindawo yokusebenza, beka ubunzima bomlayishi ngokubhekiselele kwindawo yesixhobo, kwaye uyibethe ixesha elifutshane.Ukuba impahla iyaphuka, shenxisela isixhobo ngaphakathi.Ukuba ithagethi ayiphulwanga, phinda ubeke i-breaker ecaleni kwaye uzame enye indawo kufuphi nomda.Ukukora ecaleni komphetho kwenza umsebenzi wenziwe.Ngokubeka kwakhona phakathi kwee-pulses ezimfutshane njenge-slogan, isixhobo kufuneka sihambe rhoqo.

Emva kokubetha imizuzwana eyi-15 ukuya kwengama-30, kungekho kungena kwindawo engasaqhawukiyo, uzama ukubhola — hayi ukusetyenziswa kwesityumsi.Ivelisa uthuli oluninzi kunye nobushushu (kukho isizathu esicetyiswayo sokulinganisa ubushushu kwigrisi yebreaker circuit yi-500° F).IiBurrs ezijikeleze imiphetho yamanqaku esixhobo ziya kuqalisa ukwanda.Ungonakaliswa lugwayimbo lwepiston kwelinye icala lesixhobo.Umngcipheko wokunyuka kweentsilelo ezinzulu ezinokuthi zonakalise ipiston okanye izakhiwo ze-breaker.I-recoil edluliselwe kwi-carrier boom isebenza kwizikhonkwane kunye ne-bushings, kwaye inkqubo ye-hydraulic yomqhubi isebenza ngokugqithiseleyo ngenxa yokungcoliseka okugqithisileyo kunye nobushushu.

Lungisa imvakalelo yakho yokungcangcazela kunye notshintsho lwesandi njengoko izinto ziqhekeka, kwaye ngokukhawuleza ushiye inkqubo yehydraulic ukuze unciphise ukuvuthela kwehamile yomoya.

2. Musa ukuVula ii-blanks

Susa uqhagamshelwano lwenkqubo yolwelo olwenziwa ngamanzi nanini na xa uphakamisa isityumzi ukusuka kumphezulu ukuba saphuke.Liqili kancinci.Abaqhubi beHammer kufuneka baphucule imvakalelo yabo yotshintsho kwi-vibration kunye nesandi njengoko i-material iphuka kunye nesantya sokuphendula ngokukhawuleza siyishiya inkqubo ye-hydraulic ukunciphisa ukutshisa okungenanto okanye okomileyo.Eminye yale nto ayinakuphepheka, kodwa xa isixhobo singacinezelwa ngokuchasene nento yokuphuka, ukubetha isando sidlulisela i-100% ye-piston yamandla kwisixhobo sensimbi, esiyidlulisela kwi-bushing kunye nezindlu ze-crusher.

Nokuba isixhobo sinxibelelana nomphezulu wokusebenza, akukho nto yaneleyo yokunciphisa i-crusher.Xa ubeka i-crusher, umqhubi kufuneka asebenzise i-boom ukuhambisa inxalenye yobunzima bomthwali ngokuthe ngqo kwisixhobo de isiphelo sangaphambili somzila womatshini siqala ukuphakama emhlabeni.Ukuba akukho kunyanzeliswa ngokwaneleyo, ihamile etyumzayo inokugqabhuka kwaye uninzi lwamandla episton luya kubonakalisa ukusuka kwisibiyeli, oko kunokwenzakalisa ukumiswa kunye nengalo yomatshini yehamile etyumzayo.

Ukunciphisa kakhulu amandla, ukuphakamisa kakhulu.Xa izinto ziqhekeka, ukuphahlazeka komthwali kunokulimaza indawo ejikelezileyo.

3. Akukho Kuthandaza

I-Prying nge-tip yesixhobo se-breaker inokugoba okanye iphule isixhobo kwaye inokukhupha insimbi yesixhobo kwi-bushing yayo.Ngamanye amaxesha ukungahambi kakuhle kusisigxina, kodwa nangona kungokwexeshana kuphela, amandla omonakalo weendleko kwi-breaker circuit inkulu.Ukuba i-piston ayidibanisi ngokusondeleyo nentloko yesixhobo sensimbi njengoko siyilwe, ukuveliswa kwe-fracture kuyancipha kwaye amandla asecaleni empembelelo angonakalisa i-piston kunye / okanye i-cylinder.Oku mhlawumbi lolona lungiso lubiza kakhulu olufunwa ngumqhekezi wesekethe.

I-piston kunye ne-cylinder zifana ne-valve ye-hydraulic, kungakhathaliseki ukuba idibaniswe phi, i-lubricated yi-precision mirror-polished surface of oil hydraulic.Ukutshatyalaliswa okulawulwayo phantsi kweempembelelo ezigqithisileyo kuhamba ngaphaya kwesikweko se-valve, kwaye ukulungelelaniswa okufanelekileyo kubalulekile xa i-breaker circuit isebenza.

Nokuba uxinzelelo olungeyomfuneko lusetyenziswa kwisixhobo ngexesha lokulayishwa kwangaphambili kwamandla okutya, ukunyamezelwa kwepiston kuyaphela, okunciphisa amandla okubetha kunye nokunyusa ubushushu kwinkqubo ye-hydraulic carrier.Imikhwa emibi, njengokuncamathisela i-sling kwi-crusher ukuthwala umthwalo okanye ukutyhala izinto nge-crusher, inokonakalisa i-attachment.

Abaqhubi kufuneka babe nobuchule bokukhangela iintanda abanokuthi bazixhaphaze, ngakumbi kufutshane nemiphetho yezinto abazama ukuzitshabalalisa.

4. Tshatisa iHammer kuMthwali

Ukunyamezela ngokuchanekileyo kweepistons ezityumzayo kwenza naluphi na uhlobo longcoliseko lube lutshaba oluyingozi.Imfuneko yokucoca ifuna inkathalo xa utshintsha izixhobo kwindawo.

Xa utshintsha ibhakethi nge-crusher, qiniseka ukuba i-hoses ye-hydraulic ihlanganiswe ngokufanelekileyo ukukhusela ukungcola kunye nothuli ekungeneni.Ukuqhawula ngokukhawuleza iziqhagamshelo zingunobangela oqhelekileyo wokungaphumeleli kwehamile ngengozi.Ngotshintsho nje oluphindaphindiweyo lwe-accessory, ukungcola kunokuqokelela kwizixhobo ezingenanto ngokwaneleyo zokonakalisa izitywina ze-hydraulic kunye neevalvu ze-circuit breakers kunye nabathwali.Jonga i-hydraulic hoses kunye ne-couplers kunye ne-accessor replacement, kwaye uphathe i-rag ecocekileyo ukusula izixhobo.

Ukuba wabelana ngeehamile ezityumzayo phakathi kwezibiyeli, qiniseka ukuba zonke izibiyeli zilingana nesixhobo kwaye ukusebenza koxinzelelo lwehydraulic kumatshini ngamnye osisiseko onokubakho uhambelana neemfuno zehamile.Kungcono ukuphawula i-coupler ye-breaker kunye nemodeli ehambelanayo yomphathi okanye umatshini.Sebenza nomthengisi wakho wezixhobo ukuqinisekisa ukuba isityumzi siyahambelana nobunzima bomsebenzi womthuthi kunye nemveliso yehydraulic kunye nokusetyenziswa kwayo.

Ukusebenzisa i-hydraulic crusher encinci kakhulu kumntu ophetheyo kungonakalisa iadaptha yokukhwela, izixhobo zokusebenza, okanye i-hammer assembly kuba umthwali onzima usebenzisa amandla amaninzi.

Umthuthi ofanelekileyo udlulisela amandla okutyumza kwindawo yokusebenza ukuze aphule ngokufanelekileyo izinto.Ukufakela isibiyeli ngehamile yokutyumza enkulu kakhulu kuya kuveza umatshini kumandla agqithisileyo wesando sokutyumza, nokuba unokuphakamisa isincamatheliso kwaye uhlale uzinzile kwindawo yokusebenza.Umonakalo kwizinto ezijoliswe kuzo ziyancipha kwaye ukunxiba kwengalo yokuthwala kunye nenkqubo ye-hydraulic ikhawuleza.

Iihamile zeHydraulic ziyilelwe ukuba zisebenze ngaphakathi kokuhamba okuchaziweyo kwehydraulic kunye noxinzelelo loxinzelelo.Izinga lokuhamba kunye nokusekwa koxinzelelo lwe-carrier zimbini iingxaki eziphambili.Isantya sehamile simisela isantya sokubetha.Xa kufakwa ukuhamba okugqithisileyo, i-arhente etyumzayo iya kuphinda ibuyele kwizinto ezicothayo zokwaphuka.Impembelelo ye-overspeed inefuthe elibi kakhulu kumalungu kunye nesakhiwo sesityumzi, kwaye i-reverberation iphinda ibuyele kwi-carrier ukuze inxibe izikhonkwane, i-bushings kunye neengalo zokulawula, kwaye inokuqhekeza intonga yebhakethi okanye i-boom.

Ukuba ilungiselelo lokunceda umthwali liphantsi kakhulu, i-breaker breaker ayiyi kukwazi ukufumana uxinzelelo olusebenzayo olwaneleyo ngaphambi kokuba ioli ihambe nge-valve yokunceda, okubangelwa ukushisa okukhulu kwe-hydraulic.Umthamo ongasebenziyo wokuphuka unokukhokelela ekuqokeleleni ukushisa okutshabalalisayo kwintsimbi esebenzayo.

5. Ukuthambisa yiNxalenye yokuSebenza

Izaphuli zeHydraulic zifuna izixa ezikhulu zegrisi ekumgangatho ophezulu, ngokuqhelekileyo rhoqo kwiiyure ezimbini kodwa kuxhomekeke kwiimeko zokusebenza.Igrisi ikwabalulekile ekunciphiseni ukukhuhlana phakathi kwesixhobo sokusebenza kunye ne-bushing yaso kunye nokukhupha uthuli kunye nobutyobo etyholweni xa isixhobo sinyibilika.

Igrisi eqhelekileyo ayiyi kwenza.Abavelisi be-Circuit breaker batusa igrisi ye-molybdenum ephezulu kunye namaqondo okushisa asebenzayo ngaphezu kwe-500 ° F. Emva kokuba isongezelelo seoli sidiliza kwaye sivumela igrisi ukuba ihlambe i-debris phantsi kwesixhobo, i-molybdenum ijwayele ukudibanisa kunye ne-bushing kunye nesixhobo sentsimbi yokuthambisa ixesha elide.

Abanye abavelisi batusa ukusebenzisa i-viscous chisel paste yokugcina ubushushu kunye nokungcangcazela kwi-bushing.Ezinye ziqulathe amasuntswana obhedu kunye negraphite aqengqelekayo phakathi kwentsimbi kunye ne-bushing njengeebheringi zebhola ukuthintela ukudibana kwentsimbi ukuya kwintsimbi.

Ubungakanani obufanelekileyo begrisi bubaluleke njengohlobo oluchanekileyo.Ikhefu leeyure ezimbini ngumgaqo nje wesithupha kwaye akwanelanga kubaphuli beesekethe ezinkulu.Kufuneka kubekho igrisi eyaneleyo yokugcina indawo yetyholo yesixhobo igcwele kwaye inciphise ukukhuhlana.

Ubuchule obuchanekileyo bufumana igrisi kwindawo eyiyo.Isibiyeli kufuneka sibambe isando sokutyumza ngokuthe nkqo kwaye sisebenzise uxinzelelo olwaneleyo olusezantsi kwintloko yokusika ukuyityhala ngokuchasene nepiston yempembelelo.Oku kunyanzelisa igrisi ejikeleze isixhobo kwisithuba phakathi kwesixhobo kunye ne-bushing.Igcina ioli kude negumbi lempembelelo kwaye ipiston ibetha phezulu kwesixhobo.Igrisi kwigumbi lempembelelo inokucudiswa kwihamile etyumzayo ngexesha lempembelelo, ngaloo ndlela yonakalise itywina lehamile.

Igrisi encinci kakhulu inokubangela ukuba i-bushing ifudumale kwaye i-jam.Iimpawu ezikhanyayo kwisixhobo ziluphawu oluhle lokuba i-breaker circuit ayifaki i-lubricated ngokufanelekileyo.Elona xabiso legrisi elifunekayo ekuthambiseni ngokufanelekileyo liyahluka ngokuxhomekeke kubungakanani behamile, isantya sokunxitywa kweshank kunye ne-bushing, imeko yesitywina sesixhobo, isakhono somsebenzisi, kunye nomgangatho wegrisi.Kanye njengokuba uhlobo lwegrisi luhluka ngokwemodeli kunye nomvelisi, kunjalo nexabiso elifanelekileyo.Kungcono ukudibana nomthengisi wakho wezixhobo ngeyona ndlela ilungileyo yokuthambisa isityuli phantsi kweemeko zakho zokusebenza.

Abavelisi abaninzi bacebisa ukupompa igrisi kwi-breaker breaker bushing de ubone igrisi iphuma ezantsi kwebhulorho.Iqinisekisa ukuba i-gap phakathi kwe-bushing kunye nentsimbi yesixhobo izaliswe kwaye igrisi entsha kunye nendala iyasuswa.Kwiindawo ezomileyo, ezinothuli, igrisi isetyenziswa rhoqo ukuba isixhobo sibonakala somile, rhuqa amanqaku kwindawo enqabileyo okanye ecwebezelayo yokunxiba ikhuhle kumqheba.Umbono kukugcina igrisi iphantsi kwesixhobo ngalo lonke ixesha - ayihambi njengeoyile, kodwa iyanyibilika ngokulula kwaye ithathe ubumdaka kunye nobutyobo.

Kwizicelo ezininzi, awukwazi ukubonelela ngegrisi eyaneleyo ngesandla ukugcina i-3,000 ft yeepounds kunye namanqaku amakhulu eehamile ezityumzayo zithanjiswe.Apha kulapho inkqubo yokuthambisa ezenzekelayo ingena khona. Inkqubo yokuthambisa ezenzekelayo egcinwe ngokufanelekileyo iya kuqhubeka ngokufaka igrisi kwisityumzi.Kodwa musa ukukuvumela ukuba bakwenze ungakhathali.Umsebenzisi uya kuhoya imiqondiso yehamile ethanjiswe ngokufanelekileyo kwaye uya kuyijonga ngesandla ibhokisi yegrisi okanye intambo yonikezelo lomthwali wokuthambisa okuzenzekelayo rhoqo kwiiyure ezimbini.

Ukufakwa okumanzi naphantsi kwamanzi kufuna igrisi eninzi kuba i-oyile iyakhukuliseka.Izithambisi zeBioodegradable lubricants ziyafuneka xa kufakwa amanzi avulekileyo.

Naliphi na ixesha i-breaker circuit isetyenziswe ngaphantsi kwamanzi, kufuneka imiselwe ngokusebenzisa ikiti engaphantsi kwamanzi kunye ne-compressor yomoya.Ngaphandle kweziqhotyoshelo, amanzi aya kutsalwa kwi-crusher kwaye angcolise inkqubo ye-hydraulic ye-carrier, okukhokelela kumonakalo wecandelo.

Uhlolo lwemihla ngemihla lwekhefu lomsebenzisi

• Jonga ukukhutshwa kwesixhobo kwi-bushing
• Hlola izixhobo zokulungisa izikhonkwane zentsimbi zokunxiba
• Jonga ukuba iziqhoboshi zikhululekile okanye zonakele
• Hlola ezinye iindawo ezigugileyo okanye ezonakeleyo
• Jonga ngononophelo ukuvuza kwehydraulic

Musa Ukugqithisela Ngesando

Musa ukusebenzisa i-breaker circuit kwindawo enye ngaphezu kwemizuzwana ye-15.Ukuba into ayiphuli, yeka ukuhamba kwe-hydraulic kwaye uphinde ubeke isixhobo.Ukubetha isixhobo kwindawo enye ixesha elide kudala inkunkuma yamatye phantsi kwesixhobo, ukunciphisa impembelelo.Ikwavelisa ubushushu kwaye ikhubaza incam.

Sebenzisa Amandla Okutya Okufanelekileyo

Sebenzisa i-boom ye-carrier ukucinezela indawo ye-breaker kwithagethi.Amandla okutya afanelekileyo aya kwenza isiphelo sangaphambili siqale ukuziva silula.Amandla amancinane kakhulu aya kubangela ukuba umthwali angcangcazele kakhulu.Amandla amaninzi aya kuphakamisa umphambili wesithuthi ukuya kumphakamo kwaye kubangele ukungcangcazela okugqithisileyo xa i-target iphuka kwaye isithuthi siwela.

Musa ukuHammer i-Cylinder stops

Musa ukusebenzisa ihamile yokutyumza xa isilinda se-boom, isilinda intonga yebhakethi okanye i-emele ye-emele yesiqhubi irhoxiwe ngokupheleleyo okanye yandiswa ngokupheleleyo.I-vibration yehamile etyumzayo ehanjiswa nge-cylinder inokuchaphazela kakhulu ukuyeka kwabo kwaye inokonakalisa isakhiwo somphathi.