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How to pick the right wheel loader bucket - Bonovo

08-22-2022

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The bucket of a wheel loader is a very simple accessory, but it can also be said to be the most important component of the machine as it has a significant impact on productivity, uptime of the machine and performance of aggregate operations. There are many options, features and variables when choosing the right wheel loader bucket type, teeth and cutting edges, and the decision can be made simply by knowing and understanding your operation and the materials you use every day.

Material density matters

Wheel loader buckets come in four basic types: lightweight material, universal, 4-in-1, and rock buckets. In addition, each style requires consideration of pIN-on and coupler configurations.
To determine the bucket style that best suits your needs, first determine your machine size and primary material density. Some operations may move combinations of sand, stone, dirt or gravel, while machines in other pits focus on just one of these materials. The bucket selection should reflect the heaviest material density being processed most of the time, as well as the abrasiveness of the material being moved.

In drier climates, that might not be the case, so it all depends on your geography and climate.

Sizing considerations

The first core decision about the wheel loader bucket is its size. The default “bigger is better” may seem intuitive, but ultimately, the decision needs to evaluate the size and power of the wheel loader, the production expectations of the operation, the wear resistance of the material, and then the size of the truck and hopper that the wheel loader will fill. Please note the following points:
Bucket capacity is important, but the weight of the bucket will vary depending on the type of bucket. Rock barrels are heavier than other types of barrels and, therefore, may have a greater impact on operating speed/performance than lighter barrels.
A smaller, heavier, stronger bucket may be best suited for work in highly abrasive environments. The more abrasive the soil or material is, the stronger the bucket is recommended to maximize the service life of the bucket or reduce the cost of bucket replacement.
The optimal bucket capacity depends not only on the machine, but also on the size and type of container being loaded. For example, if you know that your job is running at optimum performance when the truck can be loaded three times, choose the best combination of bucket and truck capacity (within the loader’s operating parameters).

As long as it is within the operating capacity of the loader, it may be better to err on the side of a larger bucket, as a smaller bucket may cause it to require too many additional channels to fill the truck or hopper and, therefore, slow down other downstream activities.
A lightweight material bucket is a great solution for handling moving materials such as wood pulp, dry dirt, and even waste. Agricultural operations may also be suitable for light material barrels. These buckets provide the maximum capacity and capacity for users — but may not be the best for aggregation operations.
On the other hand, if you’re dealing with a wide variety of materials and conditions, a universal bucket is a great intermediate solution. Stronger and more durable than lightweight material barrels. It can be used to move lightweight materials, aggregates and sand. While the flexibility of a universal bucket makes sense for many organizations, you’ll sacrifice some of the lightweight materials available by choosing bucket capacity — but it will work better in abrasive conditions.
The next option is a 4-in-1 multi-purpose bucket. This bucket gives you the choice of bulldozer, clam, pick up, dump, and load, all in one attachment. It also adds a unique flexibility to construction sites, but increases the hardware that provides moving parts, and increases weight, meaning that the bucket selection is usually smaller compared to general-purpose buckets. This hydraulically operated bucket has great versatility but is generally not practical in aggregate operations.

Rock scoops are equipped with sturdy lips to prevent scallop bites and are often equipped with specialized rock teeth that cut edges or sections to provide additional protection for the scoop’s lips. These attachments will be found in quarries and other serious applications.

To couple or not to couple

When considering the type of connection you want to implement, there is really one major consideration: do buckets remain on a dedicated machine, or do you need to switch between bucket types?
If attachments are used on dedicated devices, pIN-on connections are the best choice. Other fast connector connections, mainly JRB or ACS-style connectors, allow operators to quickly switch between multiple buckets and accessories. This is a great feature for the operator to work in a variety of different situations, including a variety of aggregates or material types.

Accessorizing to maximize profitability

In addition, we can consider other ways to increase profitability. For most barrels, bolting teeth and cutting edges can be added to adjust the base drum to meet the specific needs of the time. This makes the attachment more flexible and profitable.
For example, suppose a loader splits the ground one month and hauls sand the next. This would be a perfect fit for a bolted system of teeth that could be used in the first month and replaced with a cutting blade the next. These best practices not only improve the efficiency of the equipment, but also extend the service life of the equipment by minimizing lip wear.

In addition to using cutting edges, aftermarket wear protectors can be used to help reduce wear and tear on the main lip and side walls of the barrel. These relatively small increases can make a big difference in the life of a wheel loader bucket.